So last night, in the interest of science or possibly obsessive behavoir, I decided to experiment with my chestnuts. I split them into three piles and tired three different methods of peeling. All methods involved cutting a big "X" in the shell.
1) Traditional Oven Roasting
Roast 375 F for 20 minutes on a baking sheet
The results: At 15 minutes, these were done, almost over done. The first few chestnuts peeled easily, the rest, not so much.
2) Modified Oven Roasting as recommend by Savuer
Bundle the chestnuts into tin foil packets that have 2-3 tsp water in them. Allow them to roast at 350-375 for about 15 minutes.
The results: The nuts were done in about 10-12 minutes. The addition of steam helped immensely with the removal of the shell and skin. FYI, I bundled about 15 nuts into 3 different tin foil package of 5 nuts a piece. While working on peeling one packet, I let the others sit in the oven to keep warm. I believe this method would work even better if you had two ovens. One to keep the already roasted, but unpeeled, nuts warm at about 170 and one to roast.
3) Quick boil
Boil water in a 2 qt pot. Drop a few nuts in (5-6) and boil for about 8 minutes.
The results: The best of all three methods. The shell removed easily and the skin often came off in one piece! While working on a couple of nuts, I let the other remain in the hot water with the fire turned off. This method makes the nuts VERY VERY hot, so you need tough fingers. The resulting nuts were golden just like their oven roasting counterparts.
So there you have it. Does this mean I'm going to roast fresh nuts next year? Hell no. I'm going to use the resources that this thread provided me with for already unpeeled nuts.
Happy Turkey Day!
Kim